Capacity, Certificates, R&D and Quality Control

What your contract factory can technically do: technologies, volumes, recipe development and the quality system.

Production is located in the Agro-Industrial Park “Kazan” (Republic of Tatarstan). Full cycle — from raw-material intake to shipment with documents. 100% halal, no GMO, no transglutaminase (meat glue).

production categories

500 kg

minimum pilot

2–5 t

serial volume / mo per SKU

4–8 wk

brief → first shipment

Production technologies

🔥

Heat treatment

Cooking, hot/cold smoking, cooked-smoked processes.

🌬️

Dry-curing

Climate chambers for raw-smoked and dry-cured items, kazylyk.

🔪

Forming & slicing

Cuttering, patty forming, calibrated topping slicing.

❄️

Blast freezing

Semi-finished, bakery, dough blanks. Up to 360 days at –18°C.

🥐

Bakery & pastry

Ovens for Tatar and classic bakery, a confectionery area.

📦

Packaging

Vacuum, MAP, flow-pack, skin, corrugated box.

Capacity & parameters

MOQ	500 kg/mo (pilot), 2–5 t/mo (serial)
Sample development	7–14 business days
Brief to first shipment	4–8 weeks
Raw materials	Halal beef, lamb, horse, turkey, chicken — no GMO
Delivery	EXW Kazan · Lyubertsy warehouse · export CIS and UAE
Currencies	RUB, USD, KZT, UZS, KGS, BYN, AZN

R&D and recipe development

Technologists and R&D build the product for your task: from adapting an existing recipe to creating a new SKU from scratch (Co-development). We tune composition, spice level (mild / medium / spicy), slice size and calibre, weight and pack format (0.5 to 5 kg). The result is a stable recipe fixed in the spec and a consistent taste batch to batch.

Quality control (QC)

✅ HACCP — critical-point control at every stage
✅ ISO 22000:2018 — food safety management (verifiable in IAF CertSearch)
✅ Raw-material intake control — via Mercury/Vetis veterinary certificates
✅ Batch log — temperature, time, test reports per batch
✅ Traceability — from raw material to finished product

Certificates & documents

Halal	Spiritual Board of Muslims of Tatarstan — HALAL #614A/2024, #884A/2025
Safety	HACCP, ISO 22000:2018
Conformity	TR CU 021/2011, EAEU declaration, Mercury/Vetis

Discuss your project

Send a brief — we'll assess feasibility on capacity, lead time and MOQ, and prepare a sample in 2–3 weeks.